Pulse Digital offers a specialized Industry 4.0 solution for the cable, wire, and fiber optic manufacturing industry, designed to meet the unique needs of modern production environments. From order management to execution, our platform supports end-to-end cable and wire production processes, including cable design, wire drawing, length aggregation, bunching, and stranding—capabilities not found in other industries. Built for precision and scalability, Pulse Digital provides a fully integrated manufacturing software platform that enhances operational visibility, production efficiency, and quality control. As a single-source solution tailored for cable and wire factories, we help manufacturers streamline complex workflows and deliver consistent, high-quality output.
Unlike generic ERP or MES tools, Pulse Digital is engineered with built-in support for cable and wire processes, including:
• Cable design configuration
• Wire drawing and multi-stage processing
• Bunching and stranding control
• Length aggregation and batch traceability
• Fiberoptic handling and quality management
This ensures a tailored fit, reducing the need for expensive customizations.
Pulse Digital’s Manufacturing Execution System (MES) gives production managers real-time data on machine performance, material usage, and order status. Stay ahead of delays, optimize scheduling, and make decisions based on live factory floor insights.
With Advanced Planning and Scheduling, cable manufacturers can optimize production runs, reduce machine changeovers, and better allocate resources—leading to:
• Reduced operational costs
• Improved delivery performance
• Higher throughput with the same capacity
Ensure consistent product quality with integrated Quality Management Systems (QMS). Track deviations, implement corrective actions, and meet compliance standards with ease.
Use our Warehouse Management System (WMS) to track raw materials, semi-finished goods, and finished product inventory—down to the reel or coil. Every movement is recorded, enabling batch-level traceability and real-time inventory visibility.
• Specialized support for multi-layered cable production
• Length-based inventory control and order fulfillment
• Machine connectivity for real-time data capture
• Cross-plant scheduling and multi-factory support
• Smart reporting for OEE, downtime, and scrap analytics
• Up to 20% increase in production throughput
• 30% reduction in machine downtime
• Improved delivery performance up to 98% on-time
• Real-time traceability from raw material to shipment
As Industry 4.0 becomes the new standard, manufacturers in the cable and wire sector must adapt with smart, connected, and flexible digital solutions. Pulse Digital brings a fully integrated platform designed to address your industry’s most pressing challenges—while unlocking new levels of productivity, quality, and efficiency.
Looking to modernize your cable or wire manufacturing operations? Contact Pulse Digital for a personalized demo and discover how our platform can help you achieve smarter, faster, and more profitable production.